SOUTH AFRICA – SA MANUFACTURING ONLINE – SOUTH AFRICAN MANUFACTURING https://www.samanufacturing.co.za SA Manufacturing Online is South Africa’s most Comprehensive manufacturing resource. Insights, News and Reviews about the Industry. Keeping you Informed. incl: Market indicators, Directory listings and how the Southern African manufacturing industry works. Wed, 27 Nov 2019 14:39:55 +0000 en-ZA hourly 1 https://wordpress.org/?v=5.3.2 https://www.samanufacturing.co.za/www.samanufacturing.co.za/wp-content/uploads/2017/05/logo-sam-2.png?fit=32,29&ssl=1 SOUTH AFRICA – SA MANUFACTURING ONLINE – SOUTH AFRICAN MANUFACTURING https://www.samanufacturing.co.za 32 32 Realigning water industry assets in digitally enhanced operations https://www.samanufacturing.co.za/realigning-water-industry-assets-in-digitally-enhanced-operations/ https://www.samanufacturing.co.za/realigning-water-industry-assets-in-digitally-enhanced-operations/#respond Wed, 27 Nov 2019 13:19:15 +0000 https://www.samanufacturing.co.za/?p=5106 Digital transformation is blending information and operational technology for asset performance improvements that reduce costs, optimise efficiency and improve conservation in the water and wastewater operations.

“This opportunity comes at a time when water is recognised as a limited, high-value resource,” states Jacques Squire, Water and Wastewater Segment Leader at Schneider Electric South Africa. “The United Nations projects that if current water usage trends continue, by 2030 the world will have only 60% of the water it needs. This pending scarcity compounds pressures already mounting in the industry.”

Industry pressures

“Water is increasingly being recognised as a high-value commodity, but the factors listed below present a major threat to organisations that treat and deliver water.”

  • Aging infrastructures contribute to water losses and inefficiencies
  • Cash-strapped municipalities demand greater fiscal accountability to reduce the cost of supplying, treating and conserving water
  • Skilled personnel age out of the workforce faster than the replacement pool is growing
  • Climate extremes challenge water treatment, supply, wastewater, and storm water management capabilities
  • Regulations on energy, water quality, standard of service, and emissions are increasingly stringent
  • Threat of cyberattack looms

Improving asset management is first step

“While the industry attacks such challenges on many fronts, including water conservation and demand management, improving asset performance is one of the most effective strategies a water and wastewater plant or network can take to reduce costs and protect quality.

“It can help counter the effects of aging infrastructure, reduce total cost of ownership, empower maintenance teams to do more with less and ultimately optimise the performance of each asset. Asset management has become a top concern among a growing number of water operations, with 42.7% of water industry respondents citing ‘maintaining or expanding asset life[1]’ as their most significant sustainability issue.

“As recognition of the value of asset management grows, the practice is steadily maturing, advancing from reactive run-to-failure approaches to predictive and prescriptive strategies, in which increasingly intelligent assets all but manage themselves.

“ARC Advisory Group[2] reports that moving up the scale from preventive and condition-based approaches to predictive and prescriptive strategies has enabled users to cut the cost of maintenance labour and MRO (Maintenance, repair and operations) materials by 50%.

“ARC analysts also estimate that on average, industrial operations lose about 5% of their operating budgets to downtime, which can be reduced to zero through more sophisticated asset management techniques. Eliminating downtime can ripple benefits well beyond maintenance productivity, impacting service delivery, product quality cost and many other factors.

“New capabilities to collect, analyse and share process data digitally bring the benefits of asset performance improvement well within the reach of even the smallest operations. Results offer 50% reduction in maintenance costs; 30% reduction in energy costs; and 5% improved productivity.”

Implementation through IIoT

“Achieving asset performance management in a cost-effective way involves augmenting traditional client/server information architectures with technologies such as industrial internet of things (IIoT) gateways, edge analytics, and cloud computing, which are more open and amenable to digital control.

“Collecting operational data from connected assets, such as pumps, and sharing it with real-time decision support applications – in the cloud or on premises – is how digitisation improves asset performance. It involves bringing information technology (IT) and operational technology (OT) together securely in ways that were not feasible previously.

“The EcoStruxure architecture for water & wastewater provides a platform that can guide the management, integration, evolution and protection of digital infrastructure as clients move to the benefits of asset performance improvement. It models the flow of information from smart field devices at the base layer, through gateways and controllers at the middle and edge layers, into IT applications and analytical services for ultimate presentation to decision makers.

“Partitioning digital infrastructure in this way provides an orderly framework for introducing digital technologies to improve asset performance. It will help achieve the following three objectives.

  1. Secure baseline reliability of assets
  2. Enhance baseline reliability through advanced IT and digital applications
  3. Optimise asset performance strategically, enhancing digital tools and techniques through further integration with multiple assets and all relevant plant operating data

Returns in three months

EcoStruxure clients are able to:

  • Optimise asset availability and utilisation
  • Manage aging infrastructure
  • Reduce Capex
  • Control Opex
  • Manage energy costs
  • Reinforce physical and cyber security
  • Empower your workforce
  • Comply with environmental and safety regulations

“Most of our clients who implement asset performance improvement programs begin seeing a return on investment in as little as three months,” concludes Squire.

For more information, go to  www.se.com/ww/en/download/document/998-20541252/

 

About Schneider Electric

At Schneider, we believe access to energy and digital is a basic human right. We empower all to make the most of their energy and resources, ensuring Life Is On everywhere, for everyone, at every moment.

We provide energy and automation digital solutions for efficiency and sustainability. We combine world-leading energy technologies, real-time automation, software and services into integrated solutions for Homes, Buildings, Data Centers, Infrastructure and Industries.

We are committed to unleash the infinite possibilities of an open, global, innovative community that is passionate about our Meaningful Purpose, Inclusive and Empowered values.

For more information, go to www.se.com/za.

Discover Life is On

 

[1] 2018 Strategic Directions Water Report, Black & Veatch; survey of 517 water industry operations, engineering and executives

[2] ARC Advisory Group – Reducing Unplanned Downtime and Helping Future-proof Automation System Assets

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Toyota CEO: SA car industry could get R60bn boost in next 5 years https://www.samanufacturing.co.za/toyota-ceo-sa-car-industry-could-get-r60bn-boost-in-next-5-years/ https://www.samanufacturing.co.za/toyota-ceo-sa-car-industry-could-get-r60bn-boost-in-next-5-years/#respond Fri, 06 Sep 2019 09:33:20 +0000 https://www.samanufacturing.co.za/?p=4800 As much as R60 billion could be invested in the South African vehicle and component manufacturing industries in the next five years, according to Andrew Kirby, CEO of Toyota South Africa and president of National Association of Automobile Manufacturers of South Africa (NAAMSA).

In a recent speech at the annual NAAMSA Conference in Kyalami, Kirby said the seven largest vehicle manufacturers are considering  R40 billion in direct investments, with an additional R20 billion earmarked for component making.

 

The industry wants to increase the use of locally-produced components in vehicles.

“We expect local procurement to grow by R12.6 billion in the next five years together with a 14% increase in direct employment, which equates to creating another 16 000 jobs, mainly in the component manufacturing sector as local content grows from 39% to at least 42%.”

The component sector needed to urgently develop smaller  suppliers, Kirby added, and the industry wants to help establish 500 smaller suppliers with 130 of them black owned. The industry also welcomes an initiative by the local steel industry to investigate the production of automotive-grade steel in SA.

He stressed the importance of being globally competitive in terms of cost, quality, and reliability of supply as several other countries were eyeing South Africa’s automotive export markets.

“Growing production volumes, increasing localisation significantly and using the latest technologies in all aspects of the business are vital to transform the South African automotive industry and to this end the aim was increase output from the 610 000 vehicles made in 2018 to 800 000 in 2023,”  Kirby said.

July’s trade data showed a 22% monthly increase in exports of vehicles and transport equipment, to the value of R3 billion.

Some 407 000 people are employed in the vehicle industry.

Source:

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Zambia warns truck drivers not to travel to SA on September 2 https://www.samanufacturing.co.za/zambia-warns-truck-drivers-not-to-travel-to-sa-on-september-2/ https://www.samanufacturing.co.za/zambia-warns-truck-drivers-not-to-travel-to-sa-on-september-2/#respond Mon, 26 Aug 2019 11:40:03 +0000 https://www.samanufacturing.co.za/?p=4634 Pretoria – Zambia’s High Commission in Pretoria on Monday issued a travel advisory warning its citizens in the trucking business to avoid travelling to South Africa on September 2, amidst threats of violence.

The high commission’s Naomi Nyawali said reports have been received of some Zambian truck drivers being threatened with violence ahead of a planned nationwide work stoppage by their disgruntled South African counterparts.

“According to the information made available to the Zambian mission, some Zambian truck drivers have faced physical attacks and threats from their South African counterparts who are fighting for better conditions of services from their employers,” said Nyawali.

Notices doing the rounds on Twitter and WhatsApp from unidentified individuals purporting to be representing South Africa truck drivers have been calling for a nationwide wide work stoppage among South African drivers from September 2. The notices seen by African News Agency also warn that “no foreign truck drivers will be allowed to drive across South Africa”.

“It is with this background that [Zambia’s High Commission] would like to advise all Zambian truck drivers who are scheduled to travel to South Africa on the mentioned date not to do so until  security is guaranteed,” said Nyawali.

“The mission would also want to advise Zambian Truck drivers who will enter or would be working in South Africa on the 2nd of September 2019 to park their trucks in safe and secure designated places in order avoid loss of life and property. The mission has in the past engaged [Pretoria’s] department of international relations on the safety of Zambian truck drivers, and [was] assured of tight security measures that the South African government was putting in place.”

African News Agency/ANA

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Aspen to split SA commercial pharmaceutical business https://www.samanufacturing.co.za/aspen-to-split-sa-commercial-pharmaceutical-business/ https://www.samanufacturing.co.za/aspen-to-split-sa-commercial-pharmaceutical-business/#respond Fri, 08 Mar 2019 10:02:19 +0000 https://www.samanufacturing.co.za/?p=3362 Multinational drugmaker Aspen Pharmacare said it will split its South African Commercial Pharmaceuticals business into two distinct divisions as part of a strategic review of its South African and European operations.

Aspen, with a presence in 56 countries spanning six continents, said on Thusday the split would improve its focus on products and customers.

In its half-year results statement, it said a second phase of the review would concentrate on developing strategies specific to each division, although it did not say what the two divisions would be.

Source: Rueters

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the dti and the High Commission of India in Pretoria to Host India-South Africa Business Summit https://www.samanufacturing.co.za/the-dti-and-the-high-commission-of-india-in-pretoria-to-host-india-south-africa-business-summit/ https://www.samanufacturing.co.za/the-dti-and-the-high-commission-of-india-in-pretoria-to-host-india-south-africa-business-summit/#respond Mon, 16 Apr 2018 08:40:35 +0000 https://www.samanufacturing.co.za/?p=2463 The Department of Trade and Industry (the dti) in partnership with the High Commission of India, Ministry of Commerce and Industry of India,  Invest India, the Confederation of Indian Industry, and the Federation of Indian Chambers of Commerce and Industry will host the India-South Africa Business Summit under the theme “United by Legacy, Unified for Prosperity”.

The Business Summit will be held on 29-30 April 2018 at the Sandton Convention Centre, Johannesburg and seeks to maximise the potential of the economic and commercial partnership between South Africa and India leveraging both the ‘Invest SA’ and Invest India’
initiatives.

South Africa’s Minister of Trade and Industry, Dr Rob Davies described South Africa’s relationship with India as strategic. He said that even though South Africa’s total investment to India increased to R10.3 billion in 2017 from R1.4 billion in 2003, a lot needed to be done to increase investments and create jobs in both countries. He mentioned adding value to products as important, and could change the current picture of trade between the two countries, which is based more on exporting raw materials than manufactured products.

“Between January 2003 and September 2017, South Africa recorded a total of 29 FDI projects to India. These projects represent a total capital investment of R10.3 billion which is an average investment of R358.83 million. During the period a total of 5871 jobs were created,” said Minister Davies.

The event will open with a Dinner and a Tribute to Nelson Mandela and Mahatma Gandhi choreographed by UNICEF Goodwill Ambassador Mr. Gavin Rajah on 29 April 2018.

“India and South Africa share a strategic partnership that is over 200 years old. There are over 130 Indian companies in South Africa with an investment of about US $ 8 billion., employing approximately 18,000 South Africans,” explains Mr Suresh Prabhu, Minister of Commerce and Industry of India ahead of the summit. This Summit seeks to chart the way forward for the India –South Africa relationship.

The Confederation of Indian Industry and the Federation of Indian Chambers of Commerce and Industry will lead business delegations from India to the event. Companies from both countries will have exhibition booths at the Sandton Convention Centre and business to
business meetings for interested companies will be facilitated on-site.

Both Ministers Shri Suresh Prabhu and Dr Rob Davies will deliver the keynote address. The Summit will also see the participation of the Premier of Gauteng Province, Mr David Makhura as well as Ministers, Chief Executive Officers and industry specialists from both South Africa and India.

2018 marks a significant year in South Africa – India relations, being the 25th year of establishment of diplomatic relations; 125 years of the Pietermaritzburg train ‘incident’ and the centenary of President Nelson Mandela. ]]> https://www.samanufacturing.co.za/the-dti-and-the-high-commission-of-india-in-pretoria-to-host-india-south-africa-business-summit/feed/ 0 SA, Senegal rev up business connections https://www.samanufacturing.co.za/sa-senegal-rev-up-business-connections/ https://www.samanufacturing.co.za/sa-senegal-rev-up-business-connections/#respond Wed, 08 Nov 2017 10:37:32 +0000 https://www.samanufacturing.co.za/?p=1909 President Jacob Zuma says the South Africa-Senegal Business Forum must actively seize the opportunities created by the bilateral relations between the two countries, to increase trade opportunities.

The President was addressing the forum on Tuesday, which met in Cape Town to discuss efforts to increase trade and investment between the two countries. The forum took place amid a State visit by Senegalese President Macky Sall, which set to reaffirm commitment between the two States to increase economic cooperation.

“It is encouraging to see that relations between our two countries are getting stronger. However, we need to work together to improve economic cooperation for the mutual benefit of our countries and peoples,” said President Zuma when welcoming President Sall.

Total trade between South Africa and Senegal had reached R1.8 billion by the end of December 2017. Trade between the two countries takes place mainly in machinery, vehicles, plastics and chemical products.

“While we welcome the growth, it is important to add that this trade pattern does not reflect the excellent political relations that our two countries enjoy. It is my sincere hope that this forum has set in motion the work that needs to be done to make our bilateral trade more equitable,” said President Zuma.

The forum was held under the theme ‘Increasing Trade and Investment between South Africa and Senegal’, which correctly captured its strategic intent.

The Business Forum was preceded by the Joint Commission for Bilateral Co-operation (JCBC), which took place on Friday, 20 October 2017.

The JCBC serves as a framework to enhance cooperation and efforts are focussed on increasing trade and investment with emphasis on the economic, commercial, scientific and technological fields.

President Zuma encouraged officials to speedily conclude the terms of reference, which will pave the way for the launch of the Joint Trade and Investment Committee (JTIC). This committee will preside over and also implement programmes that are aimed at the facilitation of technical, industrial and investment cooperation.

“If both the private sector and government, through State-owned enterprises, begin trading more intentionally with each other, then we would be making progress towards realising Africa’s ambition of growing and developing through regional integration. Our efforts to boost intra-Africa trade must be more deliberate,” said President Zuma.

Addressing trade imbalance

The Department of Trade and Industry has formed a unit called Trade Invest Africa, which is mandated to facilitate the import of African value-added manufactured products into South Africa. This is a deliberate step to boost intra-African trade and invest.

It is anticipated that through Trade Invest Africa, the number of South African companies that invest in Senegal will increase because of the access to capital as well as access to markets and contracts.

Companies trading and investing in South Africa and Senegal

The Standard Bank Group, Black Rhino and Kumba Resources were given the thumbs up as South African companies making a significant contribution, with R3 billion of capital expenditure invested.

Over 1 000 employment opportunities have been created through these companies across wide-ranging sectors such as financial services, transportation and mining. The development finance institutions of South Africa have also contributed funding and capital to Senegal.

An example of these investments is the construction of the new Blaise Diagne International Airport, which has been co-funded by the Industrial Development Cooperation with six other funders at an estimated amount of R564 million.

South Africa also wants to take advantage of a range of other opportunities for investment in sectors such as agriculture and agro-processing, infrastructure, which includes rail, ports, roads, airports, pipelines, mining, energy and tourism.

South African State-owned enterprises and other development finance institutions such as the Industrial Development Corporation, Development Bank of Southern Africa and Export Credit Insurance Corporation also want a piece of the pie and have expressed a keen interest in participating in both industry and infrastructure projects for the benefit of the two countries.

“We must put action behind our words, so that our efforts can turn our trade, investment and economic dreams into a reality in our lifetime,” said President Zuma. – SAnews.gov.za

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Mahindra latest car group to invest in SA plant https://www.samanufacturing.co.za/mahindra-latest-car-group-to-invest-in-sa-plant/ https://www.samanufacturing.co.za/mahindra-latest-car-group-to-invest-in-sa-plant/#respond Tue, 24 Oct 2017 11:20:18 +0000 https://www.samanufacturing.co.za/?p=1802

Mahindra on Friday announced it would start assembling its products in SA in 2018.

The Indian company, which has a market cap of $12bn, has 34 plants around the world for its passenger vehicles, bakkies, trucks, tractors and agricultural machinery.

The announcement came in a year in which huge investments have been made in the country by motoring giants such as BMW, Isuzu Motors and Chinese car maker BAIC.

It also came after US car maker General Motors withdrew from SA, citing its “global business priorities”.

“We believe it is right for us to start building in SA. We have evolved from just being a competitor in one of the most competitive markets in the world,” said the head of international operations at Mahindra and Mahindra Ltd, Arvin Mathew.

“We are going to establish SA as our beachhead as we expand into Africa.”

SA was the biggest market for Mahindra outside Southeast Asia, said Mathew, and it was looking to improve its presence as well as its range of products.

We have got board approval, now we have to execute

Arvin Mathew

So far in 2017 the company has sold 1,545 light commercial vehicles, giving it a market share of just 1.3%. Mathew said the aim was to increase the group’s sales, partly through the introduction of new products such as the new Pik-Up he was in the country to launch.

However, its numbers were likely to remain low compared to those of major rivals such as Ford, Isuzu and Toyota.

Production was expected to start in just six months’ time and the company was looking at sites in Durban for its facility. Mathew would not comment on the potential investment and advised that initially the number of employment opportunities would not be high given that it would be a semi-knockdown assembly operation.

“We have got board approval, now we have to execute,” said Mathew. Strategically, he said, local assembly was not a great plan as it was cheaper to import complete vehicles, but he added that one could not put a price on being a local brand.

“SA is one of the few developed automotive economies,” he said. The decision to assemble in the country was not based on any incentives provided by the Department of Trade and Industry and its Automotive Production Development Programme.

“I’m not chasing export credits,” said Mathew.

Initial plans were for a small-scale assembly matching the existing supply of Mahindra bakkies. However, production will not be limited to light commercial vehicles. Mahindra is the world’s largest manufacturer of tractors and the strategy included the assembly and sale of tractors, backhoe diggers and other agricultural equipment.

Source: Business Day

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Industry leaders gather to build South African manufacturing https://www.samanufacturing.co.za/industry-leaders-gather-to-build-south-african-manufacturing/ https://www.samanufacturing.co.za/industry-leaders-gather-to-build-south-african-manufacturing/#respond Tue, 04 Jul 2017 19:23:50 +0000 https://www.samanufacturing.co.za/?p=689 The fourth annual Manufacturing Indaba, held on 27-28 June 2017 in Ekurhuleni, brought together key industry players, with revitalisation and collaboration high on the agenda.
Delivering the welcome address at the start of the Manufacturing Indaba, Dr Nkosindiphile Xhakaza – MMC for Finance and Economic Development, City of Ekurhuleni, said, “This event is of the utmost importance to us as it brings about much-needed growth to the manufacturing sector, which contributes greatly to the growth of this country and the economic trajectory.”

The Minister of the dti, Dr Rob Davies, delivered a keynote address focusing on outlining the regional and local development industrialisation plans that are underway to jumpstart South Africa’s manufacturing sector and reverse the country’s de-industrialisation. “The approach was similar to trends adopted in successful emerging economies,” Davies said, citing countries such as India and China that were building their domestic markets, as the basis to expand their productive capabilities and move up the value chain.

Industry 4.0, otherwise known as the 4th Industrial Revolution, along with IoT (internet of things) is central to digital transformation in the manufacturing industry…

5 JUN 2017

The Manufacturing Circle chairman and CEO of Nampak, Andre De Ruyter, working in close unison with the Manufacturing Indaba, upholding the dream to create 1 million jobs in South Africa in the next decade, delivered positive insight on the manufacturing interface. He pointed out the challenges while at the same time, gave industry viable solutions, conveying the positive outlook that he has for the transformation of the future of manufacturing, touching on the importance of black industrialism and the social returns that a successful manufacturing sector can deliver if enhanced.

The delegates attended sessions with African industry leaders, as well as bespoke international speakers, providing practical methods for the way forward. The panel discussions gave key players the opportunity to pose questions and obtain answers from the people who are very often unattainable, with the theme of revitalisation and collaboration high on the agenda.

The Manufacturing Indaba, hosted by the City of Ekurhuleni was held in partnership with the dti, the Department of Science & Technology, the Manufacturing Circle and the NCPC-SA.

Growth in support

“The growth in both private sector attendance and greater support from a number of government departments and entities, in addition to our original partners, has seen significant input and prominence afforded to manufacturing through debates on job creation, key project funding, industrialisation methods, technology and innovation, case studies for success stories, as well as discussions on key issues affecting the South African manufacturing industry were debated as part of the conference dialogue,” says Liz Hart, MD of the Manufacturing Indaba.

“Benchmarking our performance will hopefully initiate a turnaround that will see South Africa move from a valued manufacturer to a valuable manufacturing country.”

SOURCE: BIZCOMMUNITY
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